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Our journey from Nariobi to Enoosaen village began 2 Fridays ago, November 20th, after we unexpectedly experienced 4 days of delay clearing our shipment of PV equipment from the States through customs in Mombasa. On the 4th day of delay, we were told by our freight forwarder to meet at their Nairobi warehouse, 9:00 AM, to pick up our goods. Upon our arrival, we were told that the truck would be arriving in 10 minutes. So we waited “10 more minutes” again and again for 4 hours, finally demanding a search party go out and track down the truck. Since the drivers weren’t responsive to the managers’ calls, the growing theory between both our crew and Jihan Freighters was that the drivers had taken our gear hostage for ransom. This may sound absurd, but we
were duly warned about this and other forms of corruption being rampant throughout Kenya. Twenty minutes after Barrett and the Jihan representative left in pursuit, the box truck came bouncing in the pot-holed, eroded dirt driveway. Naturally, our crates were at the front of the truck, so we waited some more while every other piece of cargo, non-crated, were removed individually by hand. By the time our crates were ready for unloading, we had become calloused to the reckless driving of the warehouse forklift driver, and were eager to have our equipment tranferred into our truck for the cross-country trek to rural Enoosaen.
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We arrived at Jackon’s home, Kimeli’s brother, in Enoosaen at about 2 AM on Saturday morning, took a rest for a few hours, then proceeded to move the truck as close to the school as possible before moving the 2 tons of equipment the rest of the way by hand and foot. Facing challenges every step of the way – including an ominous mud pit (yes, we got stuck), we were able to get the truck within about a kilometer from the school.
Our arrival spurred an enthusiastic
welcome, and the students and villagers managed to transport the entire contents of the truck the final uphill kilometer in less than an hour. Many hands do make quick work, as long as they’re well organized. We spent the next several days working out kinks in the organization of our installation crew – 20 local twenty-somethings, trained for the prior 3 weeks by Barrett Raftery (using a brilliant off-grid solar design/install curriculum developed by SunPower’s own Mark Mrohs, specifically targeted for rural village technicians). After a bit of trial and error, we managed to sculpt the team into a venerable construction crew, led by Construction Manager extraordinaire, and SunPower RLC Commercial System Inspector, Geoffrey Shuey. With this team, we could easily stay in Kenya and start the first African SunPower Dealer!
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It turns out that it is possible to use a 40+ volt SunPower module in a 24 volt battery/inverter off-grid system, we learned this out of necessity. When we lost our SPR-90 module back at Jihan, we knew we would have to improvise with the charging of our cordless power tool batteries. After we blew out the battery chargers of each of the afore mentioned cordless drills - in a series of disconnected follies (lesson: more than a 50 watt step down transformer should be used when powering a 120V cordless drill battery charger with a 230V supply) - we had to step up our creative solution generation machine. We rented a 24 Vdc, 230Vac battery inverter and a 230V corded drill
from Nariobi, and carefully wired 2 parallel SPR-230s to only utilize 2 of the 3 cell strings (caution: this may void module warranties!), giving us ~28 volts – enough to push current onto the 24Vdc system. Manually charge controlling by disconnecting and reconnecting the PV inputs by hand when the battery reached certain voltage trigger points, we were able to bleed off any surface-cell-polarization by connecting the positive leads to ground when the modules were “floating.” And this, my eco-conscious, solar friends, is how we avoided using a petrol generator to power the installation of the Emprukel school PV system J.
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